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  1. SR to ER battery swap DIY project

    Its a gamble. Luckily it worked out for me.
  2. SR to ER battery swap DIY project

    BMS is internal to the battery pack. That's essentially why its plug and play because the truck just gathers and reports the battery status from the pack's internal BMS. The BMS communicates via a serial communication bus so it consolidates all the thermal sensing, contactors, voltage sense...
  3. SR to ER battery swap DIY project

    Yes to expand on this, the ER large modules are 5P11S. Essentially the ER and SR modules do not share the same internal battery modules, but the ER and flash do. The SR is 98 kWh with (9) 4P10S modules. 333V nominal as a battery pack. 360 cells total. The ER is 131 kWh with (8) 5P11S and (1)...
  4. SR to ER battery swap DIY project

    Actually the cell configuration between ER and SR modules aren't the same. Refer to post 72. The flash configuration is closer to the the ER. The SR battery pack is not ready for a solar setup as it is. Will need to talk to the internal BMS to activate the HV contact solenoids at minimum. Would...
  5. SR to ER battery swap DIY project

    I still have my original battery to revert back to should this ER battery croaks. The ER battery is definitely not warrantied. I am not afraid to tear into the battery for a module or cell replacement if need be.
  6. SR to ER battery swap DIY project

    No coding. Ford pass works just like before. Yes same electrical and coolant lines. Literally plug and play.
  7. SR to ER battery swap DIY project

    No I just did the battery. No other changes.
  8. SR to ER battery swap DIY project

    Not sure yet what I'm going to do with the old battery yet. I may make a science project out of it. That's the onboard chargers, and inverter. Now to setup microcontroller / canbus controller to see if I can manage to get these modules running standalone for my camper.
  9. SR to ER battery swap DIY project

    I don't see why DC fast charging would change. It bypasses the onboard AC charger(s). I've only ever DC fast charged twice and that was to test the Tesla adapter and the electrify america app.
  10. SR to ER battery swap DIY project

    Yeah I don't have the 80a home charger so it should not impact me. Charges at my normal 9-10kW rate.
  11. SR to ER battery swap DIY project

    Finally got some free time and amazing weather for the swap. The swap went went amazingly smoothly. You do need to lift the vehicle to get about 16" of clearance to clear the battery. You will also need to add additional clearance for the dolly height. Underneath the truck, there is a front...
  12. SR to ER battery swap DIY project

    The lightning battery packs all come with 9 modules in series. The SR is 98 kWh with (9) 4P10S modules. 333V nominal as a battery pack. 360 cells total. The ER is 131 kWh with (8) 5P11S and (1) 5P8S. 355.2V nominal as a battery pack. 480 cells total. The Flash is 123 kWh with (6) 5P11S and (3)...
  13. SR to ER battery swap DIY project

    No - Each module is somewhere in the range of 32V to 44V each. You need multiple of these modules (9) in series to get to ~350V - 400V range. You can't just take a single module out and "make it work".
  14. SR to ER battery swap DIY project

    For Georgia Class C is regular. Class D is provisional for kids just starting off.
  15. SR to ER battery swap DIY project

    Yeah there's individual modules inside the pack that can be replaced for serviceability. Well we don't really know if it's 10% on the top end. It could be 5% on the top end and 5% on the bottom end. 0% SOC is also equally as taxing on cell life as fully charged.
  16. SR to ER battery swap DIY project

    Doesn't quite work that way. The current internal battery modules are in series for a total ~400V nominal voltage. To get to 32kW, Ford would have to redesign Would peeve you more to point out that a regular class C license gets you the ability to drive a 1.5 ton truck with a 20k RV trailer?
  17. SR to ER battery swap DIY project

    It'd have no payload left with the current battery technology. The ER battery pack is 1800lbs which would leave you with maybe 200lbs for the driver at max payload.
  18. SR to ER battery swap DIY project

    You could but it'd be alot of reconfiguring of the cells in the SR pack to get it to your existing solar battery bank voltages along with a custom BMS. At that point, you're just harvesting cells. It would however be nice if I could figure out how to repurpose the onboard level 2 charger and 2...
  19. Console to column shift swap mod?

    The seat belt for the center bench seat is all packaged with the seat unless the bench seat originally came from a single cab (the center seat belt for the single cab is on the rear back wall ). The single cab center bench seat will also be missing the rear cupholders / trim panel for USB / 12V...
  20. SR to ER battery swap DIY project

    Shh... Let's not let this get back to my wife.




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