Sponsored

Easycamper

Well-known member
First Name
Dylan
Joined
Sep 30, 2021
Threads
11
Messages
190
Reaction score
264
Location
Canada
Vehicles
2015 F-150 XLT 5.0L, 2018 PacHy, 2013 Volt
The F-150 Lightning will have an aluminum battery enclosure. Interesting, I thought these were usually steel.


VIDEO:​




Ford F-150 Lightning F-150 Lightning will feature aluminum battery enclosure built by Magna [w/ video] Battery_Enclosure_Ford_Lightnin



https://www.automotiveworld.com/unc...-with-battery-enclosures-for-f-150-lightning/

Magna helps Ford electrify the future with battery enclosures for F-150 Lightning

November 10, 2021

The F-150 Lightning battery enclosures will be the first built by Magna for Ford in the North American market.

When the all-electric Ford F-150 Lightning hits showrooms next spring, Magna battery enclosures innovation will be protecting the truck’s important power source.

Battery enclosures, which all electric vehicles require, house high-voltage batteries, electrical components, sensors and connectors, contributing to the structural and safety aspects of a vehicle’s frame and protecting critical components from potential impact, heat and water. Additionally, the lightweight aluminum enclosure helps minimize added mass from the truck’s battery.

“Magna is proud to play a role in the all-electric Ford F-150 Lightning,” said John Farrell, President of Cosma International, Magna’s body and chassis group. “The shift toward electrification is significant for our industry, and it brings Magna many opportunities to leverage our extensive expertise in engineering and manufacturing to meet those challenges.”

The F-150 Lightning battery enclosures will be the first built by Magna for Ford in the North American market. For the battery enclosure aluminum extrusions and stampings are assembled using a combination of laser hybrid and cold metal transfer (CMT) welding for robustness.

Magna is leveraging its body and chassis expertise, which leads the industry in vehicle structures, to provide a comprehensive range of capabilities and engineering solutions to global customers. Battery enclosures can be developed in steel, aluminum, and multi-material configurations, including lightweight composites, to meet the individual needs of each customer.



Official Magna press release:

News Release - Magna Helps Ford Electrify the Future With Battery Enclosures for F-150 Lightning

  • Magna’s battery enclosures protect power source
  • Key technology to enable electric vehicles
  • Lightweight aluminum enclosure helps minimize battery mass
AURORA, Ontario, Nov. 09, 2021 (GLOBE NEWSWIRE) -- When the all-electric Ford F-150 Lightning hits showrooms next spring, Magna battery enclosures innovation will be protecting the truck’s important power source.

Battery enclosures, which all electric vehicles require, house high-voltage batteries, electrical components, sensors and connectors, contributing to the structural and safety aspects of a vehicle’s frame and protecting critical components from potential impact, heat and water. Additionally, the lightweight aluminum enclosure helps minimize added mass from the truck’s battery.

“Magna is proud to play a role in the all-electric Ford F-150 Lightning,” said John Farrell, President of Cosma International, Magna’s body and chassis group. “The shift toward electrification is significant for our industry, and it brings Magna many opportunities to leverage our extensive expertise in engineering and manufacturing to meet those challenges.”

The F-150 Lightning battery enclosures will be the first built by Magna for Ford in the North American market. For the battery enclosure aluminum extrusions and stampings are assembled using a combination of laser hybrid and cold metal transfer (CMT) welding for robustness.

Magna is leveraging its body and chassis expertise, which leads the industry in vehicle structures, to provide a comprehensive range of capabilities and engineering solutions to global customers. Battery enclosures can be developed in steel, aluminum, and multi-material configurations, including lightweight composites, to meet the individual needs of each customer.
Sponsored

 

jefro

Well-known member
Joined
Oct 28, 2021
Threads
3
Messages
699
Reaction score
231
Location
Texas
Vehicles
F150, Corvette, Bolt EV,
"For the battery enclosure aluminum extrusions and stampings are assembled using a combination of laser hybrid and cold metal transfer (CMT) welding for robustness."

That's cool!
 

gorwell

Well-known member
First Name
Andrew
Joined
Jul 19, 2021
Threads
18
Messages
819
Reaction score
1,116
Location
Sacramento
Vehicles
Ioniq 5 / XLT Standard
There's a cool little short video on that site that shows the build process:



It's not even a new video.
 

JPro

Well-known member
Joined
Sep 2, 2021
Threads
8
Messages
150
Reaction score
102
Location
Vancouver, WA
Vehicles
22 F150 Lightning Lariat SR
Occupation
Rebar Detailer/Estimator
Wow that’s gonna take a lot of batteries ? to fill that!
 

HtownHog

Well-known member
First Name
Matt
Joined
Oct 14, 2021
Threads
1
Messages
57
Reaction score
72
Location
Houston
Vehicles
2019 Kia Stinger GT2, 2018 BMW 540i M-Sport
I would be surprised if it is made from steel.
exactly, aluminum is offering the best weight to strength ratio for a mass produced structure right now. I’m really intrigued to see what Tesla’s gigapress will do with their battery casting. With Fords volume plan I’m surprised they don’t figure out an extrusion/pressed version of this assembly to minimize assembly/welding needs.
Sponsored

 
 





Top