Sponsored

DC Charging Issue

chl

Well-known member
First Name
CHRIS
Joined
Dec 16, 2022
Threads
10
Messages
3,992
Reaction score
2,485
Location
alexandria virginia
Vehicles
2023 LIGHTNING PRO, 2012 Nissan Leaf, 2015 Toyota Prius, 2000 HD 883 Sportster
Occupation
Patent Atty / Electrical Engineer
I recall reading some owner had to resort to the manual release and then later had their charge port replaced under warranty I think?

This is what a search said, but if it is wrong, someone will surely let me know:

open the front trunk (frunk),
remove the driver-side inner compartment or fender cover panel,
locate the emergency pull cord or orange release tab near the driver-side wheel well apron to mechanically retract the lock
---

Step-by-Instructions
    • Ensure the vehicle is fully powered down and unlocked.
    • Open the front trunk and remove the luggage compartment cover or plastic trim panel on the driver's side nearest the charge port area (you may need a trim tool or flathead screwdriver to pop clips).
    • Look inside the fender cavity with a flashlight to find the manual release cord, loop, or orange/yellow pull tab.
    • Pull the cord or tab firmly straight back toward the rear of the truck to disengage the internal locking pin.
    • While maintaining tension on the emergency cord, use your other hand to pull the charging coupler straight out of the port.
    • Re-secure the pull cord and snap the plastic access panel back into place when finished.

  • As discussed by a consensus on REDDIT, users note that stubborn DC fast-charger plugs may occasionally require you to gently push the handle further into the port or wiggle the latch while pulling the mechanical release tab under the hood
Sponsored

 
OP
OP

hughestr

Member
First Name
Bill
Joined
Jul 20, 2026
Threads
1
Messages
7
Reaction score
0
Location
Georgia
Vehicles
2022 F150 Lightning XLT
Getting this thread BACK ON TRACK................

Hugh, did you also unlock the truck as Rick suggested?

If so, the interference pin might be sticking, as CHL points out there is a manual release you could use to see if it will release charging handle..
The truck does this while I am there with the keys and the truck unlocked. The other issue that is happening is the sawtooth looking charging profile which the charging rate is jumping up and down.

Ford F-150 Lightning DC Charging Issue IMG_4433
 

TaxmanHog

Moderator
Moderator
First Name
Noel
Joined
Jan 19, 2022
Threads
240
Messages
16,968
Reaction score
19,313
Location
SE. Mass.
Vehicles
2022 Lightning Lariat-ER, 2024 HD Road Glide CVO-ST
Occupation
Retired
The truck does this while I am there with the keys and the truck unlocked.

The other issue that is happening is the sawtooth looking charging profile which the charging rate is jumping up and down.

IMG_4433.webp
Some folks have said this saw tooth might be thermal conditions causing intermittent throttling.

I haven't used a DCFC that had a detailed display like you're showing, but have used a OBD2 reader a few times while charging, I'll pay closer attention to what my truck does if the same cycling occurs or if it's mostly a flat or slow regression to lower rates as the battery SOC increases.
 

TaxmanHog

Moderator
Moderator
First Name
Noel
Joined
Jan 19, 2022
Threads
240
Messages
16,968
Reaction score
19,313
Location
SE. Mass.
Vehicles
2022 Lightning Lariat-ER, 2024 HD Road Glide CVO-ST
Occupation
Retired
I've edited this thread to get all the tangential discussions out of the way.

We're back to focusing on the locking pin behaviour during/after a DCFC.

The charging session is complete and the OP is having issues disengaging the adapter, with suspicion that the port is hanging up on the interlock or other issues are causing the connector to "stick" .

As well as the saw tooth charging performance.
 

Sponsored
 







Top