Sponsored

Road Salt, and other undercarriage cleaning process

HI Zeus

Active member
First Name
Craig
Joined
Feb 23, 2025
Threads
6
Messages
39
Reaction score
20
Vehicles
2015 f350
In a previous post I reported that my new-to-me CPO Lightning had a LOT of road salt on the undercarriage. In the attached pictures you’ll see what I meant.

Having lived in AZ and NM my entire life my only experience with road salt has been working on and restoring cars that have the long term damage, I’d never encountered the demon personally. My previous experience did make be very aware that it should be eradicated ASAP though!

I crawled under the truck in my carport with a high pressure sprayer about 11:30AM and emerged about 6:30PM. YES, that was seven hours of cleaning the underside of the truck!!

My goal was to spray every possible area I could get to until the water running down from that spot was clear, not milky white. Honestly, I still didn’t achieve that goal 100%. (I will have round two in a few days.)

One of the first things I realized was that this was not primarily road salt. I believe the bulk of it was powdery dust from gravel roads. Some of it was actually little pieces of sharp gravel, like I have typically encountered on rural gas line roads or roads to oil fields etc. I knew this truck was from Michigan and commercially owned when I bought it from a Ford dealership over the internet/phone 700 miles away. I figured those two factors accounted for it $4000-$5000 reduction in price compared to comps. Since the truck had only been in service for a little over a year and had less than 20,000 miles, I felt the cost benefit ratio was acceptable, IF I remediated any salt exposure immediately.

A couple of takeaways:

1st
For anyone who might’ve had any concerns about spraying the undercarriage (ie batteries, inverters etc.) with high-pressure water, I believe I have proven this is NOT a concern. (Obviously I believed/hoped this would be the case, but am pretty confident that I now have the most experience with this activity, and can report zero incidents of electrocution, vehicle fires or equipment failure as a result.). 😬

2nd
The design of these trucks can result in an incredible amount of road crap accumulation underneath. Anyone who has been under a 4x4 with substantial off-road miles on it will know that horizontal areas like the transfer case skid-plate/crossmembers catch and retain a LOT more crap than the rounded surfaces of transmissions, axles and differentials.
Well, the Lightning has many elements that create this same type of “lovely” table-top feature, primarily the battery pack, but also the inverters and motors.

I know my truck probably had WAY more accumulation of crap than most folks would have at this point, but I feel like it’s like the canary in the coal mine for this concern, especially if your lightning is gonna spend much time on anything other than nice clean black top.

My personal recommendation would be to ensure that your undercarriage is thoroughly cleaned at least once a year. I doubt there’s much of any way to get it done properly other than climbing under it with the high pressure washer like I did. I’m certain that the typical automatic car wash with the undercarriage sprayers would do very little.

Ford F-150 Lightning Road Salt, and other undercarriage cleaning process IMG_7423


Ford F-150 Lightning Road Salt, and other undercarriage cleaning process IMG_7420


Ford F-150 Lightning Road Salt, and other undercarriage cleaning process IMG_7438


Ford F-150 Lightning Road Salt, and other undercarriage cleaning process IMG_7425


Ford F-150 Lightning Road Salt, and other undercarriage cleaning process IMG_7427


Ford F-150 Lightning Road Salt, and other undercarriage cleaning process IMG_7428
Sponsored

 

TaxmanHog

Moderator
Moderator
First Name
Noel
Joined
Jan 19, 2022
Threads
194
Messages
14,447
Reaction score
15,737
Location
SE. Mass.
Vehicles
2022 Lightning Lariat-ER & 2024 HD Road Glide CVO-ST
Occupation
Retired
Do be careful around case seals, wire terminations & pass throughs with high pressure.
 

PA Lightning

Well-known member
First Name
Tbone
Joined
May 27, 2021
Threads
8
Messages
456
Reaction score
584
Location
PA
Vehicles
Lightning Pro
I read your other thread and noted that you said road salt was laying or piled up on the under carriage. I figured it was not road salt because road salt does not pile up like that.

Whoever previously owned that truck did a lot of driving on gravel roadways or in quarries. I would hit the rusted areas and frame with some fluid film

Good job on the cleaning
 

flyct

Well-known member
First Name
Jerry
Joined
Sep 28, 2023
Threads
28
Messages
653
Reaction score
789
Location
South Florida
Vehicles
'24 F-450 Platinum & '234Ford Lightning Platinum & 2 Tesla Model Ys
Occupation
Blissfully Retired
@HI Zeus

Craig,

Good job cleaning off the stuff underneath.

Another area where lots of stuff accumulates is the area around the 12 volt battery. Pull the panel in the back wall of the front trunk to access that area. That panel slides up and then it can be removed on 2023 and earlier models.
 
Last edited:
OP
OP

HI Zeus

Active member
First Name
Craig
Joined
Feb 23, 2025
Threads
6
Messages
39
Reaction score
20
Vehicles
2015 f350
@HI Zeus

Craig,

Good job cleaning off the stuff underneath.

Another area where lots of stuff accumulates is the area around the 12 volt battery. Pull the panel in the back wall of the front trunk to access that area. That panel slides up and then it can be removed on 2023 and earlier models.
I did the 12volt area yesterday as well. Here’s what it looked like under the front trunk area (I can’t embrace the “frunk” term) when I removed the liner today. And then after washing.

Ford F-150 Lightning Road Salt, and other undercarriage cleaning process IMG_7459


Ford F-150 Lightning Road Salt, and other undercarriage cleaning process IMG_7455
 

Sponsored
OP
OP

HI Zeus

Active member
First Name
Craig
Joined
Feb 23, 2025
Threads
6
Messages
39
Reaction score
20
Vehicles
2015 f350
I notice there is still a dusty "film" on the non-painted parts (mostly aluminum I guess). Any recommendations from you folks in the "rust belt" for neutralizing the salt that lingers? I've seen products advertised, but don't know which ones, if any, are worth the trouble.

I know from restoring BMW motorcycles that salt isn't exactly friendly to aluminum either.
 

flyct

Well-known member
First Name
Jerry
Joined
Sep 28, 2023
Threads
28
Messages
653
Reaction score
789
Location
South Florida
Vehicles
'24 F-450 Platinum & '234Ford Lightning Platinum & 2 Tesla Model Ys
Occupation
Blissfully Retired

Ted23Lightning

Well-known member
First Name
Ted
Joined
Mar 25, 2025
Threads
2
Messages
95
Reaction score
94
Location
Maryland
Vehicles
2023 Ford F-150 Lightning
Occupation
Mobile ADAS Technician
I did the 12volt area yesterday as well. Here’s what it looked like under the front trunk area (I can’t embrace the “frunk” term) when I removed the liner today. And then after washing.

IMG_7459.jpeg


IMG_7455.jpeg
Good job with the, frunk(?) bay. Ur coolant overflow tank looks a little low.
 

75Highboy

New member
First Name
Robert
Joined
May 13, 2025
Threads
0
Messages
1
Reaction score
0
Vehicles
2025 Ford Lightening,73 Bronco
Occupation
Retired
My new truck I noticed the rear drive shaft for the rear wheels is rusted already. Ford did not paint that area. I too have restored old ford trucks and very aware of keeping the undercarriage clean.
I was planning on getting under and painting those parts so they don’t continue to rust. Little disappointed in ford not painting those parts.
Ford F-150 Lightning Road Salt, and other undercarriage cleaning process IMG_0924
 

21st Century Truck

Well-known member
First Name
Martin
Joined
Jul 11, 2024
Threads
10
Messages
585
Reaction score
617
Location
Virginia
Vehicles
Ford 150 Lightning 2023 XLT ER pkg. 312A
I bought six cans of Amsoil Heavy Duty Metal Protector spray along with the cheapo Home Depot "pistol grip" spray faciliator attachment for spray cans and spritzed four of those Amsoil cans into the underside crevices last Fall to protect against future underbody corrosion. Eye protection and an airway mask are advisable for this task.

Four of those Amsoil HD MP cans were enough. Took a good 1.5+ hours of careful work under the truck... 70% or so of the effort went into the underside's front end and rear end.

Underside looks decent now after our harsher-than-usual Winter here in the midAtlantic. There is of course dirt but not much corrosion.
 

Sponsored

Lytning

Well-known member
Joined
Jan 8, 2022
Threads
8
Messages
529
Reaction score
843
Location
Georgia
Vehicles
Prev: 2000 SVT Lightning; Now: 2022 BEV Lightning
Occupation
Engineer
My new truck I noticed the rear drive shaft for the rear wheels is rusted already. Ford did not paint that area. I too have restored old ford trucks and very aware of keeping the undercarriage clean.
I was planning on getting under and painting those parts so they don’t continue to rust. Little disappointed in ford not painting those parts.
IMG_0924.jpeg
@Ford Motor Company
The corrosion can't be good for the shaft seal.

Ford F-150 Lightning Road Salt, and other undercarriage cleaning process Shaft Corrosion
 

SSNutz

Well-known member
First Name
Troy
Joined
Sep 25, 2024
Threads
4
Messages
45
Reaction score
31
Location
SE Wisconsin
Vehicles
2024 Flash
Occupation
Sr Process Innovation Specialist
Living in SE WI I have my truck undercoated with fuild film film in fall every year. Stuff is sticky which collects dust and really that helps with winter road salt. Perhaps that is what the previous owner did, if so that is a good sign.
 

astrand1

Well-known member
First Name
Alex
Joined
Dec 16, 2021
Threads
8
Messages
450
Reaction score
436
Location
Michigan
Vehicles
2023 Ford F150 Lightning lariat ER
Occupation
Studio truck driver
@HI Zeus

Craig,

Good job cleaning off the stuff underneath.

Another area where lots of stuff accumulates is the area around the 12 volt battery. Pull the panel in the back wall of the front trunk to access that area. That panel slides up and then it can be removed on 2023 and earlier models.
I just took out the frunk pan. It’s pretty easy to take it out. A few bolts and one connector and put it comes. That whole area gets really dirty. I plan to do it once a year and power wash it.
Sponsored

 
 







Top