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HI Zeus

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Click bait? Guilty

No, I didn’t do any major driveline changes. In fact, most of what I did is very similar to what others here have done (and I thank all of you for sharing that information!!). Specific shout outs to: @digitaldad, @Quibbs , @F150ROD, @swtaylor89, @Oafy44, @dr1983, all you guys gave me the information and confidence to go forward with this project!!

I did a few things a differently than what I have seen from others so far, and have an overall unique total package that I thought others might be interested to see.

I do feel like after making the various changes that I have essentially accomplished an "AWD to 4x4 conversion". My Lightning now looks like a modern four-wheel-drive truck, rides like a truck (not a 70’s Caddy), and is much more capable of taking on off-road situations. As others have noted it looks a bit like a Ford Predator now. (It would be GREAT if Ford came out with a package similar to this for those of us who want a 4x4 Electric truck.)

I’m sharing this with you all because I VERY much appreciated picking bits of info from other posts to this forum to guide me, and figured I’d try to give back to the community.

Now for the disclaimer:

The information that I am sharing is for “entertainment purposes only” (barrowed that from various You-Tubers). I am not recommending that ANYONE modify ANYTHING on ANY VEHICLE… EVER without first consulting the vehicle manufacturer, the parts manufacturer, your lawyer, their lawyers, and anyone who might someday object to the modifications. As we are all aware, ANY modifications to a vehicle will probably result in injury, dismemberment, death, or God forbid, public humiliation.

OK, so here is what I did:

Front lift – factory springs, 1.5” KSP spacer puck, and Eibach PRO-TRUCK Sport Shocks set at their highest setting for about 3.5”-4" of combined lift overall.

Rear lift - factory springs and Eibach PRO-TRUCK Sport Shocks set at their 2nd setting for about .3” of lift.

Tires - BFGOODRICH Mud-Terrain T/A KM3 LT295/65R20/E, (35.1 x 11.61)

Wheels/spacers – OEM wheels with 1” Bora spacers (This tire/wheel/spacer combination barely rubbed the front spoiler, so I took off about ¼” of the tip of it. The other rub is was a slight amount on the front crash bars.

Curt front hitch for winch mount

– 1st modification, redrilled the mounting holes 22mm lower and then removing the excess metal above that so it could move the entire thing up 22mm, gaining that much ground clearance.

- 2nd modification, welded a 2nd 2” receiver tube on top of the original one so that the winch would sit up about 2.5” higher. (Total additional height of receiver tube for the winch is about 3.25” higher than the original Curt setup.)

- 3rd modification, welded a 3”x 3/8” steel strap from the two tow hooks to the newly installed 2” receiver tube to provide more strength (for straight pull or pulls at an angle).

Winch – Badlands 12,000# (it does not seem to interfere with the front sensors at all)

Prior to adding the weight of the front hitch and winch, the back end was slightly lower than the front, so I was prepared to bump the spring setting on the shocks rear shocks up one more setting (the maximum per Eibach). Now, with the extra weight it seems about level. I also will be putting a full sized deep cycle battery up front to run the winch, so I’m confident that it will be leveled-out then, if its not now, so I am not likely to adjust the rear further.

Ford F-150 Lightning I converted my Lightning from AWD to a 4x4 IMG_7946


Ford F-150 Lightning I converted my Lightning from AWD to a 4x4 IMG_7950


Ford F-150 Lightning I converted my Lightning from AWD to a 4x4 IMG_7943


Ford F-150 Lightning I converted my Lightning from AWD to a 4x4 IMG_7945
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digitaldad

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Nice, added a winch!

Guys, I took a ride in this truck after the lift and it drove really nice. I was also very surprised at the ride comfort, these being E rated tires. Definitely a recommend using the stock springs after getting to experience it (if I would have rode in it before purchasing my Stage 1 kit, I think I would have opted for Craig's specs, plus saved some $).
 

K6CCC

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astrand1

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Doesn’t look bad. Although I’m quite happy with the “Cadillac” ride. I have gone off road a little bit and had no issues on stock tires. Mine does amazing in the snow so I’ll probably leave mine just how it is. I am curious as to what kind of range hit you might take with these mods. I guess time will tell. Keep us updated.
 

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galstaf

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Seems like being higher would affect the range... But it does look cool! Nice job, sir!
 
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HI Zeus

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Doesn’t look bad. Although I’m quite happy with the “Cadillac” ride. I have gone off road a little bit and had no issues on stock tires. Mine does amazing in the snow so I’ll probably leave mine just how it is. I am curious as to what kind of range hit you might take with these mods. I guess time will tell. Keep us updated.
Based on my "research" here I'm expecting no noticeable change in town (99% of my driving), and some significant decline on the highway. I actually made a trip from Tucson to Albuquerque about a month ago that I will do my best to recreate (speed, charge stops etc.) with the modifications. I will definitely share my findings.
 

AZT9

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What that much lift up front, did you have to replace the OEM UCAs? Looks great!
 
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HI Zeus

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If anyone has specific interest in the OEM wheel/1" spacer/tire combo, but doesn't want to deal with rubbing at all, I would recommend 275/65s.

I'm confident that these being 3/4" narrower and 1" smaller diameter would take care of the minimum rubbing issues I had. (The only sacrifice would be that you'd give up a 1/2" of ground clearance compared to the 295s.)

I debated between these two sizes, ultimately deciding on the 295s because I was already pushing the upper limit for lift height, so figured I'd do the same on tires. I'm confident that this is as big (height and tire size) as you can go with a lightning currently without serious custom suspension mods and chopping into sheet metal.

I don't think I would have wanted to go bigger if it had been possible, this is about the proportions I've always sought on previous 4x4s.
 

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jeep2liberty

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Like that color blue. What is the name of it?
A/T tires are a must for a truck.
 

K6CCC

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It's AntiMatter Blue - same thing on my Lightning.
And agree about all terrain tires.
 

dr1983

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Nice rig, I am still figuring out if I can use the F150 winch box and fab it to replace the front tow hooks and I used tough country UCA and Bilstein 2.5 inch front, with Raptor wheels. Tires I went with were 305/70/17. I did nothing with the rear, Im thinking the expedition has same bolt pattern for the strut and if so I want to go with the bilstein’s in the rear as-well

Ford F-150 Lightning I converted my Lightning from AWD to a 4x4 77361617787__11E203BD-8F89-46DF-B814-938CA255677E


Ford F-150 Lightning I converted my Lightning from AWD to a 4x4 77361618687__37032651-BE27-4B37-A9F5-FA71CF698E70


Ford F-150 Lightning I converted my Lightning from AWD to a 4x4 77361616837__74C120FC-A38A-49BD-9369-975079303C0D
 

Literider150

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Click bait? Guilty

No, I didn’t do any major driveline changes. In fact, most of what I did is very similar to what others here have done (and I thank all of you for sharing that information!!). Specific shout outs to: @digitaldad, @Quibbs , @F150ROD, @swtaylor89, @Oafy44, @dr1983, all you guys gave me the information and confidence to go forward with this project!!

I did a few things a differently than what I have seen from others so far, and have an overall unique total package that I thought others might be interested to see.

I do feel like after making the various changes that I have essentially accomplished an "AWD to 4x4 conversion". My Lightning now looks like a modern four-wheel-drive truck, rides like a truck (not a 70’s Caddy), and is much more capable of taking on off-road situations. As others have noted it looks a bit like a Ford Predator now. (It would be GREAT if Ford came out with a package similar to this for those of us who want a 4x4 Electric truck.)

I’m sharing this with you all because I VERY much appreciated picking bits of info from other posts to this forum to guide me, and figured I’d try to give back to the community.

Now for the disclaimer:

The information that I am sharing is for “entertainment purposes only” (barrowed that from various You-Tubers). I am not recommending that ANYONE modify ANYTHING on ANY VEHICLE… EVER without first consulting the vehicle manufacturer, the parts manufacturer, your lawyer, their lawyers, and anyone who might someday object to the modifications. As we are all aware, ANY modifications to a vehicle will probably result in injury, dismemberment, death, or God forbid, public humiliation.

OK, so here is what I did:

Front lift – factory springs, 1.5” KSP spacer puck, and Eibach PRO-TRUCK Sport Shocks set at their highest setting for about 3.5”-4" of combined lift overall.

Rear lift - factory springs and Eibach PRO-TRUCK Sport Shocks set at their 2nd setting for about .3” of lift.

Tires - BFGOODRICH Mud-Terrain T/A KM3 LT295/65R20/E, (35.1 x 11.61)

Wheels/spacers – OEM wheels with 1” Bora spacers (This tire/wheel/spacer combination barely rubbed the front spoiler, so I took off about ¼” of the tip of it. The other rub is was a slight amount on the front crash bars.

Curt front hitch for winch mount

– 1st modification, redrilled the mounting holes 22mm lower and then removing the excess metal above that so it could move the entire thing up 22mm, gaining that much ground clearance.

- 2nd modification, welded a 2nd 2” receiver tube on top of the original one so that the winch would sit up about 2.5” higher. (Total additional height of receiver tube for the winch is about 3.25” higher than the original Curt setup.)

- 3rd modification, welded a 3”x 3/8” steel strap from the two tow hooks to the newly installed 2” receiver tube to provide more strength (for straight pull or pulls at an angle).

Winch – Badlands 12,000# (it does not seem to interfere with the front sensors at all)

Prior to adding the weight of the front hitch and winch, the back end was slightly lower than the front, so I was prepared to bump the spring setting on the shocks rear shocks up one more setting (the maximum per Eibach). Now, with the extra weight it seems about level. I also will be putting a full sized deep cycle battery up front to run the winch, so I’m confident that it will be leveled-out then, if its not now, so I am not likely to adjust the rear further.

IMG_7946.jpeg


IMG_7950.jpeg


IMG_7943.jpeg


IMG_7945.jpeg
Not sure this is the right place to post this, but talking about lifts and such: My 2024 Flash came with an 8 X 10 piece of paper with a picture of an in bed camper; saying that having one of those in the bed is not recommended due to center of gravity issues. Seems like with the heavy battery in underneath that this would be less of a problem than in an ICE truck. Perhaps on an F-150 petrol truck they come with this warning also.
 
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HI Zeus

Well-known member
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Craig
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New Mexico / Hawaii
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2023 Lightning XLT, 2013 Kia Optima Hybrid, 2003 F350, 1989-93 BMW Paris Dakars
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SO retired!
Not sure this is the right place to post this, but talking about lifts and such: My 2024 Flash came with an 8 X 10 piece of paper with a picture of an in bed camper; saying that having one of those in the bed is not recommended due to center of gravity issues. Seems like with the heavy battery in underneath that this would be less of a problem than in an ICE truck. Perhaps on an F-150 petrol truck they come with this warning also.
I totally agree about the center of gravity non-issue. I think with the camper or a lift/tires package such as mine these are probably about what an OEM ICE F150 is.

That of course is total guesstimating. I'd love to have someone jump in that has access to the actual OEM numbers and the formulas to calculate how they change with mods.
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