Sponsored

EV motor maintenance? Gear fluid change? When?

21st Century Truck

Well-known member
First Name
Martin
Joined
Jul 11, 2024
Threads
15
Messages
931
Reaction score
1,034
Location
Virginia
Vehicles
Ford 150 Lightning 2023 XLT ER pkg. 312A
A non-engineer here whose Mach E front motor did fail, catastrophically (see post #4 here) and whose next, warrantied front motor was about to fail when I traded the car... as well as the youngest brother of three, the others both engineers who never, ever let me forget it :crackup:

IMHO this is a question of relative risk. Yes, OEM testing parameters establish reasonable intervals for X, Y and for Z. Yes, IMHO there is no harm in changing oils etc. earlier as long as it is done carefully, with good workmanship and to standards, which is BTW why many of us prefer to DIY these things, as we are sure to do it right and not depend on the unseen back-of-shop 20 year old who might be working to time and not to standards of carefulness, and who might be thinking of his date tonight rather than about the potential to mis-thread something. I once was that 20-year old... just sayin'.

Anyone ever watch thru the open bay doors as the wheel / tire guy grabs that pneumatic tool and goes UGGA - DUGGA on the wheel lugs, instead of even thinking about how to set a torque wrench to a manufacturer's torque setting?

On the other hand, these EV motors on our Lightnings are not easy to get to for example the motor refilling plug up on the side.

My Mach E's front motors were made by Borg - Warner, a company with a long history of good manufacturing. Yet, they both failed, both within warranty... and the 1st failure was absolutely a failure of its internal seals. Cause = unknown to me, of course, so it could have been heat effect, or it could have perhaps been the effect of my installation of German high-end coilover sets which might (??) have slightly changed the half-axle entrance angle within the motors long enough to...??

I write this because, with 76,000 miles on our Lightning now I am weighing having their Mercon fluid (and any filter) changed in both motors. Cost vs. inconvenience vs. relative risk, right?

A key point I learned with the Mach E front motor failure(s): once a motor is changed out under Ford warranty, this particular new assembly's warranty then runs for only the next 12 months, no matter the age of the car or its mileage or its original warranty for the rest of the car. And the warranty cost the dealership charged Ford Corporate for the new motor and labor was a shade over $5,000 (I saw the warranty bill to Ford Corporate... I'm at a good dealership and they work with me).
Sponsored

 

Athrun88

Well-known member
Joined
Sep 30, 2024
Threads
0
Messages
281
Reaction score
329
Location
Toronto, Ontario, Canada
Vehicles
2024 F150 Lightning Lariat ER Avalanche
Just for the record, as a non-engineer-trades-trained-DIYer, if something is a sealed system, I am just smart enough to not mess with it. To me, sealed = replace the whole thing; however, if there are ports, inlet, outlet, discharge functions, I will explore the DIY route because it was designed for it. I never think of myself as smarter than the actual engineers who designed these things. I am, and I'm sure most of us here, are also smart enough to determine what should/could be DIYed and what should/must be left to the shop for liability purposes :p
 

RLXXI

Well-known member
Joined
Jun 10, 2021
Threads
31
Messages
1,462
Reaction score
1,272
Location
3rd rock
Vehicles
2025 F 150 Flash, 2013 F 150 XLT, 2014 Escape, 2011 Suzuki DR 650SE
Occupation
Automotive Technician
A differential in an ICE truck runs at 200 degrees?
Internal Combustion Engine runs at 200. Differential maintenance is 100,000 miles for most.

It's the engine heat that does the premature breakdown of fluids. The electric motor does NOT get any where close to an ICEngine temperature.
 

Karlos

Well-known member
First Name
Karl
Joined
Dec 4, 2022
Threads
2
Messages
152
Reaction score
136
Location
DFW & Kerrville Tx
Vehicles
2022 Ice Blue & 2023 Silver ER Lariat Lightnings, 2024 Mach-e Premium ER
Occupation
Retired CPA, active pilot
Would be interesting to see a filter cut open & pleats inspected for particulate matter, fluid condition etc. Would make an informed decision easier for the next maintenance interval.
 

WXman

Well-known member
Joined
Aug 16, 2025
Threads
19
Messages
427
Reaction score
460
Location
Central Kentucky
Vehicles
2025 F-150 Lightning Flash
Occupation
Meteorology/Transportation
Internal Combustion Engine runs at 200. Differential maintenance is 100,000 miles for most.

It's the engine heat that does the premature breakdown of fluids. The electric motor does NOT get any where close to an ICEngine temperature.
I think we've got two totally different tracks running trains of thought in this thread.

How did engines ever get brought into this discussion? OP was talking about GEAR OIL. So then the conversation turned to maintenance intervals for ICE GEAR OIL vs. EV GEAR OIL. I don't know how engines came into the discussion. :crazy:

So again, engine heat has little to nothing to do with gear oil temperature on an ICE truck. And therefore the gear oil should stay much cooler than the gear oil on an EV, and therefore the idea (which was presented earlier in this thread) that EV gear oil should last longer than ICE gear oil is probably wrong. It's likely just the opposite.
 

Sponsored

RLXXI

Well-known member
Joined
Jun 10, 2021
Threads
31
Messages
1,462
Reaction score
1,272
Location
3rd rock
Vehicles
2025 F 150 Flash, 2013 F 150 XLT, 2014 Escape, 2011 Suzuki DR 650SE
Occupation
Automotive Technician
I think we've got two totally different tracks running trains of thought in this thread.

How did engines ever get brought into this discussion? OP was talking about GEAR OIL. So then the conversation turned to maintenance intervals for ICE GEAR OIL vs. EV GEAR OIL. I don't know how engines came into the discussion. :crazy:

So again, engine heat has little to nothing to do with gear oil temperature on an ICE truck. And therefore the gear oil should stay much cooler than the gear oil on an EV, and therefore the idea (which was presented earlier in this thread) that EV gear oil should last longer than ICE gear oil is probably wrong. It's likely just the opposite.
3 trains of thought. Some one else was arguing about longevity and heat.

I'm in the let it ride as per the manual and change it at 150k miles as the heat is not a factor.
 

Firn

Well-known member
Joined
Aug 26, 2024
Threads
30
Messages
1,474
Reaction score
1,636
Location
USA
Vehicles
23 Pro ER
I think we've got two totally different tracks running trains of thought in this thread.

How did engines ever get brought into this discussion? OP was talking about GEAR OIL. So then the conversation turned to maintenance intervals for ICE GEAR OIL vs. EV GEAR OIL. I don't know how engines came into the discussion. :crazy:

So again, engine heat has little to nothing to do with gear oil temperature on an ICE truck. And therefore the gear oil should stay much cooler than the gear oil on an EV, and therefore the idea (which was presented earlier in this thread) that EV gear oil should last longer than ICE gear oil is probably wrong. It's likely just the opposite.
You were the one who made it about differentials.

Prior to that the discussion mentioned transmissions and motors, not differentials.
 

RLXXI

Well-known member
Joined
Jun 10, 2021
Threads
31
Messages
1,462
Reaction score
1,272
Location
3rd rock
Vehicles
2025 F 150 Flash, 2013 F 150 XLT, 2014 Escape, 2011 Suzuki DR 650SE
Occupation
Automotive Technician
Ok then, apparently the cooling system on these trucks run about 104°f depending on load and ambient temperature. Heater part of the system gets up around 158°f.

Another thing to note is both motors have oil coolers to further decrease heat breaking down the oil.

This is why the oil lasts longer making servicing few and far between.
Sponsored

 
 







Top